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Custom Instrument Housing Examples (Page 1 - Page 2)
 
Instruments that were designed for use above water often need to be used underwater, but the manufacturers do not often offer a housing for them. 

We can design housings that keep the equipment dry, have external controls for operation, and meet the depth requirements of the project. Sometimes, there is no depth requirement, the only need is to keep the equipment protected from rain, snow, humidity, mud, sand, and other debris.

Shown below are examples of designs we have done, with some notes about the requirements and how they were met.

pH Meter Housing (2007)
This housing was designed for a marine archaeologist who will use it to test the acid-base balance of the remaining materials in an 80-year old aircraft wreck in the tropics. It uses a special underwater pH probe that must be kept wet at all times, even during transportation.
pH Meter Housing - Underwater instument housing
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DVM Housing (2007)
This housing will allow the same marine archaeologist to test the conductivity and strength of the remaining aluminum on the same wreck. It uses a special silver-silver chloride probe on the active side and a pointed platinum probe for the return. Both housings were shipped in fitted Pelican cases.
DVM Housing - Underwater instument housing
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Goniometer Housing (2007)
This tilt meter housing, with interchangeable back-boards that have lower points that are precisely 12 inches and 25 cm apart, is used to measure the angle of each of many segments along the ribs of a sunken ship. The instrument inside is a precision digital gauge that can measure angles to 0.1 degree. With the recorded angles over known distances, the shape of each rib can be reconstructed on a drafting table or in CAD. This process is repeated for all ribs that are available, and an accurate model of the hull can be created.
Goniometer Housing - Underwater instument housing
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Deep EAR (2007)
In an effort to extend the Environmental Acoustic Recording System (EAR) to greater depths, this version was created using aluminum tube, a double o-ring bore seal, and a thicker acrylic door. These housings are designed to be deployed at a depth of 500 Meters. They use a floatation collar and are attached to a disposable weight by an acoustic release. When the year-long recording session is complete, an acoustic signal is transmitted into the water at the surface, and the release device drops the weight, allowing retrieval of the EAR at the surface.
Deep EAR (2007) Underwater instument housing
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Photo of a 2007 test deployment of Deep EAR in the Canary Islands off Spain by the Foundation for Conservation of Marine Animals (CRAM). Photo by Alex Lorente - CRAM Foundation - www.cram.org. Photo of a 2007 test deployment of Deep EAR in the Canary Islands off Spain by the Foundation for Conservation of Marine Animals
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2007 photo of divers installing a Deep EAR in a weather buoy anchor line in the Canary Islands. Photo by Alex Lorente - CRAM Foundation - www.cram.org. 2007 photo of divers installing a Deep EAR in a weather buoy anchor line in the Canary Islands. Photo by Alex Lorente
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Shallow EAR (2007)
This is the third generation of the Shallow EAR (100-ft depth), now with double o-ring bore seal and room for 6 battery packs.

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This photo shows details of the housing, electronics, hydrophone mount, and battery packs.
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EAR deployed in American Samoa (2006) at a depth of about 90 feet. Note the concrete weight and protective bars.
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Close up of EAR retrieved from reef in American Samoa after 4 months in a test deployment. Note the growth of marine organisms all over, except where stainless straps were used to hold it to the concrete weight.
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ROV Equipment Housing (2006)
This housing was designed for a depth of 500 feet. It is mounted on a Remote Operated Vehicle (ROV) in the Great Lakes. The box is milled from a block of aluminum 4 inches thick. The door is 3/4" thick and has sealed holes for five underwater connectors to be supplied by the customer. The o-ring seal is in a groove in the top edges of the box sides.

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Inside view of housing and door.
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Contactor Housing (2006)
This ruggedized housing, designed for 330 feet, is about 10 inches square, is machined out of a solid block of aluminum. It has a 1-inch thick polycarbonate door. It has two power connectors, two control connectors, a printed circuit board, an LCD display, a high current relay, and a keypad to allow a deep diver to read and control certain of its functions.

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This photo shows an inside view of the housing above, before installation of real components and wiring. The aluminum housing is powder coated to withstand corrosion. The door is o-ring sealed and held in place by twenty screws. The LCD display is mounted to the inside of the door. At the top of the printed circuit board, a temperature-sensitive semiconductor is heat-sinked to the wall of the housing.
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Environmental Acoustic Recording System (2006)
This is part of an initial group of seven instruments developed by the Hawaii Institute of Marine Biology to study the long-term acoustic environment of tropical reefs in the Pacific to depths of 100 feet. Each device has a computer-controlled audio recording system consisting of a hydrophone, digital signal processing circuitry, hard disk, and control and timing circuits. The unit is powered by custom battery packs, and can be deployed for up to a year of unattended operation. The complete unit is shown on the left. The right view shows the white battery packs in the back half and a tray for the system components in front. Outside the door are the gray hydrophone and a connector for additional battery modules.

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Stereo Video Synchronizer (2005)
This device facilitates synchronization of two low-light video cameras by providing a unique pattern of lit LEDs for each frame. This system, developed by NOAA Tropical Reef Ecosystems Group in Honolulu, can measure the length of tropical bottom fish in the wild as they are attracted to bait released by this apparatus. By digitizing nose and tail on simultaneous frames of the images produced by the video cameras as a stereo pair, calculations can be made to measure the true length of these fish, even when they are oriented at an angle to the cameras. The system is deployed for 24-36 hours at depths to 500 Meters, then releases a weight and floats to the surface for retrieval.

See more about this and the BWR (below) as used on the BotCam at www.pifsc.noaa.gov/cred/botcam.php


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Burn Wire Release (2005)
This device, in a housing similar to the SVS device above, powers a mechanism designed to release the bait from a container to attract fish to the device described above. The battery pack inside provides the power to electrolyze a thin wire on the spring-loaded bait container, releasing the bait on control from another module in the system.

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This photo shows the three major components of this module, the capped acrylic cylinder, the custom battery pack, and the door with a printed circuit board for input and output connectors, relay, and battery contacts.
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Ultrasonic Thickness Gauge (2005)
Second generation housing for the Dakota Ultrasonics thickness gauge simplified construction, lowering cost, and improved reliability of self-contacting connectors. See Dakota Ultrasonics for details.

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See More Examples of Underwater Instrument Housings
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Underwater Housings for Still Cameras | Underwater Housings for Video Cameras
Surf Housings for Still Cameras | Surf Housings for Video Cameras
Instrument Housings | Telemetry Housings | Other types of Housings

  



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